Heavy Duty Welding Positioner

Heavy Duty Welding Positioner

Hengtong has specialized in the development and manufacture of a wide range of custom welding positioners for over 20 years. We not only provide welding positioners, but also offer a solution that defies gravity, precisely and smoothly turning workpieces to any desired angle, achieving "flat welds" and enabling every welder to perform their skills in the optimal position...

Product Introduction

Leveraging our deep understanding of heavy workpiece machining, Hengtong Petroleum Machinery offers a comprehensive line of intelligent heavy-duty welding positioners. We not only provide welding positioners but also offer a gravity-defying solution that precisely and smoothly rotates workpieces to any desired angle, achieving "flat welds." This allows every welder to perform in the optimal position and unleash their full welding quality potential.

 

Products Description

 

 

Product Name: Welding Positioners & Turntables


Rated Load Capacity: 1T, 5T, 10T, 20T, 50T, 100T (customizable)


Turning Speed: 0.05-1.0 rpm (steplessly adjustable)


Turning Angle: ±360° continuous


Drive: AC variable frequency drive / servo motor drive


Control: Independent control / linked control (with welding manipulator or welding machine)


Positioning Accuracy: ≤ ±0.5° (higher accuracy optional)

Heavy duty Welding Positioner

Standard welding positioner:

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Welding Rotary Positioner.jpg

 

Product Advantages

 

 

1. Superior Load Capacity and Torsional Rigidity

Utilizing a Finite Element Analysis (FEA)-optimized design, the box-type structure and high-precision, heavy-duty slewing bearings ensure smooth, vibration-free operation, even under maximum loads and maximum slewing radius.

2. Precise Servo/Variable Frequency Drive

Utilizing imported brand inverters and motors, the machine achieves stepless speed regulation. The tilting speed is smoothly adjustable, enabling millimeter-level positioning accuracy, meeting the requirements of assembly and precision welding.

3. Versatile Workpiece Clamping Solutions
We offer a variety of interfaces, including standard three-jaw chucks, custom chemical fixtures, and platform workbenches, enabling quick adaptation to your diverse workpiece shapes, including cylinders, frames, flanges, and shafts.

4. Intelligent Linkage and Control
Our welding manipulators, welding power supplies, and control systems are optional for coordinated operation. The positioner synchronizes with the welding torch in real time, enabling welding of complex spatial curves and serving as the cornerstone of intelligent, unmanned workshops.

 

More About Hengtong Efficient Welding Positioners & Turntables Products Meet Diverse Needs

 

 

Head-to-Tail Frame Positioner: Suitable for turning and girth welding of long cylinders and box beams.
Single-Seat Rotary Positioner: Suitable for turning and positioning flanges, tube sheets, small and medium-sized boxes, and other workpieces.
Double-Seat Turntable (L-Type): Our flagship model, offering a wide load range (1 ton to 100+ tons) and exceptional versatility. Its U-shaped frame design enables ±360° infinite turning.

Tilt-and-Rotate Positioner: Combining tilting and rotational motion, it's suitable for multi-directional welding of complex components and is the perfect partner for robot integration.

Welding Positioner

Hydraulic Tilting Positioner

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