Light Duty Manipulator

Light Duty Manipulator

Light duty manipulators deliver versatile sub-100kg payload handling for industrial automation. They execute precise grasping, lifting, tilting, and transfer operations—from positioning microelectronics in assembly cells to hygienic packaging handling in food processing, ensuring both efficiency and product integrity...

Product Introduction

Light Duty Portable manipulator machines have diverse uses and can play a key role in many fields. In industrial production scenarios, they can be used to carry lightweight products weighing less than 100 kg, and can safely and efficiently complete the handling of workpieces such as grabbing, lifting, hoisting, and flipping. For example, in electronic manufacturing workshops, small electronic components can be accurately carried to help the product assembly process proceed smoothly; in food processing factories, food packaging can be gently grasped to complete material transfer and ensure food hygiene and safety.

 

Products Description

 

 

In terms of welding operations, light welding manipulators are often used to weld longitudinal welds and annular welds of tanks, containers, boilers, and water tanks. In conjunction with the tank flip roller, a welding center can be constructed. For example, in industries such as petrochemical pipeline welding, shipbuilding, metallurgy, and boiler manufacturing, by matching different welding power sources, such as single arc, double arc, multi-arc, and narrow gap submerged arc welding configurations, efficient and beautiful welding effects can be achieved, which is suitable for medium and thick plate welding tasks and ensures the quality of industrial products.

 

In the field of radioactive waste treatment, the lightweight multifunctional manipulator system, as a multi-axis robot manipulator and deployment tool, can perform monitoring and characteristic analysis through the existing 30.5 cm (12-inch) riser of the Hanford underground storage tank, assisting in the repair of defense nuclear waste. Due to its flexible and lightweight characteristics, it can operate in complex and dangerous environments and reduce the risk of radiation exposure to personnel.

 

In the electromagnetic compatibility (EMC) test environment, specific three-dimensional lightweight manipulators can be used to remotely locate antennas or equipment under test (EUT). In conjunction with the turntable, it can construct a complete three-dimensional pattern, realize the rotation of the test object in polar coordinates, and complete the three-dimensional characteristic characterization. For example, in the electromagnetic compatibility test of electronic products, the test object can be accurately positioned to ensure that the test data is accurate and reliable.

Welding manipulator accessories

Product  advantages

 

 

► Ultra-Compact Dynamics

Carbon fiber boom arm (3.5m reach, 22kg self-weight)

Zero-backlash harmonic drives

ISO Class 3 cleanroom compatibility

Light duty manipulator Manufacturer

 

Embedded UT-Compatible Design

Intuitive Human-Machine Interface

Force-sensing teach pendant (<5N guidance force)

Drag-and-drop path programming

Real-time collision avoidance via 3D ToF sensors

QUALITY ASSURANCE

Modular Tooling Ecosystem

Quick-change adapters for grippers/weld torques/vision heads

Integrated tool center point (TCP) calibration

EtherCAT bus power-data coupling

Light duty manipulator
 

Why choose hengtong?

 

 

Space Optimization: 1.2m² footprint replaces 3-operator workstation

Seamless Integration: ROS/OPC UA native protocols for IIoT connectivity

Energy Intelligence: Regenerative braking cuts power consumption by 40%

Future-Proofing: AI-ready edge computing module (optional)
 

Factory certificate

Key Clients

Satisfied Clients

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